Thermistor Mounter
PTM-1100
Crystal device manufacturing and thermistor mounting machines selling agency
Overview
- This assembly device mounts a thermistor chip by applying glue or cream solder to the package of the SMD type thermistor crystal.
- The thermistor chip is supplied by an electric tape feeder.
Features
- Since the package position and thermistor position are measured by image processing and mounted with position correction, high-precision assembly is possible to accommodate even small packages.
- This equipment realizes high-precision measurement by adopting a digital camera and new lighting, and contributes to improving the quality of products through measurement and inspection using a PFA original image processing system.
- High rigidity is improved by adopting a frame, a base integrated structure, and casting, and a tact time of 0.75 seconds/piece is realized.
- This equipment has improved IoT/ quality/self-diagnosis functions such as managing the times and frequency of use of main parts and consumables, and managing the hours and frequency of application of adhesive or cream solder.
- Can be tabulated from measured data. In addition, it is possible to record up to 50 image results measured for each camera in the past, contributing to defect analysis.
Usage examples
- This assembly equipment mounts a thermistor by applying glue or cream solder to the package of SMD type X'tal device.
Option support
- Can be connected in-line with the curing furnace (1 unit mounted and 1 unit curing furnace connected)
- Mechanism for periodically cutting the reel tape discharged from the tape feeder
Product Specifications
| ITEM | DETAILS |
|---|---|
| Target workpiece | SMD type thermistor crystal |
| Target workpiece size | 3.2×2.5, 2.5×2.0, 2.0×1.6, 1.6×1.2, 1.2×1.0 (mm) * However, the standard specifications are three varieties with close dimensions. |
| Thermistor chip size | 0.6×0.3、0.4×0.2(㎜) |
| Adhesive | Cream solder, conductive adhesive |
| Thermistor mounting accuracy | 3σ: ±50 μm or less (with respect to the target) |
| Image position correction | Package (position) measurement, thermistor (position) measurement |
| Image inspection function | Coating amount, application position, thermistor mounting position (thermistor position shift), thermistor not mounted |
| Supply and discharge of parts and materials | Package: Parts feeder or tray (set in 10-stage magazine), thermistor: Electric tape feeder, discharge (storage): tray (set in 10-stage magazine) |
| Cycle time | Approx. 0.75 sec./pc. or less (for 2-point application) |
| External Dimensions | W1400×D1400×H1700 mm (excluding protruding objects such as a HEPA FILTER and PATRITE) |
| Option | Hardening furnace and in-run connection possible |
*Configuration and specifications of this machine are subject to partial modification without prior notice.
